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Xu forging intelligent cloud platform to build an integrator of Xu forging intelligent forging equipment
Preface:
With the development of automation technology and information technology, the demand of flexible intelligent production has been gradually covered in various industrial production fields. Germany has put forward industry 4.0, and China has put forward smart manufacturing 2025. All these require us to accelerate the pace of integration and realize the transformation and upgrading of enterprises. As one of the earliest intelligent companies in the forging industry, xu forging company has completed the construction of a unified, open and extensible cloud platform for the first generation of intelligent press.
Smart cloud platform smart cloud mobile APP smart cloud service center
Xu forging intelligent cloud platform
Xu forging intelligent cloud platform is a cloud platform that xu forging is committed to becoming an intelligent forging and pressing equipment integrator and building for the construction of xu forging intelligent manufacturing.
Main functions:
1. Production data acquisition: real-time data visualization can be realized to support multi-stage analysis requirements of intelligent manufacturing.
2. Remote fault diagnosis: quick troubleshooting to reduce unplanned downtime.
3. Report statistical analysis: machine tool use efficiency analysis, machine tool shutdown, operation, failure, standby analysis.
4. Failure statistical analysis: failure frequency and time statistical analysis.
5. Remote real-time video monitoring.
6. Basic functions of the cloud platform: authority management, user management, basic data management, etc.
7. Data interface: ERP and MES data interface are provided.
Smart cloud mobile APP
The intelligent APP is the mobile client of the intelligent platform of xu forging group. In order to facilitate customers to know the production situation through the cloud platform anytime and anywhere, it is a part of the solution of the intelligent platform of xu forging.
Main functions:
1. Production information: check the current state of the machine tool, and check the real-time counting and fault data of the machine tool.
2. Video monitoring: check the working status of the live video on the mobile terminal.
3. Cloud data analysis: analyze the working conditions of the machine tools.
4. Sample introduction: sample information of all machine tools of the company.
5. Company introduction and telephone support.
APP download mode
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Smart cloud service center
Xu forging company as a first-class integrator forging equipment, all kinds of forging equipment distribution throughout the country, intelligent cloud service platform can realize real-time around the real-time health monitoring equipment, the use of various types of data collected to analysis of the operation condition of equipment, monitoring equipment availability, performance, usage and other indicators, intelligently predict and prevent possible equipment failure, and according to the customer's production requirements and provide intelligent maintenance and workload.
Platform outlook
Industry 4.0 transformation is a gradual process, with trial and error and accumulation inevitable. So we think, industrial enterprises cannot perfect schemes appear until after the start, don't pursue a lot, the key is to find a breakthrough point, starting from their own conditions, began to practice, then gradually thorough and extension, the above is the first generation of xu forging intelligent functions, related follow-up function in the future will be launched:
1) production management: planned work order, electronic kanban, shortage call, maintenance call
2) performance management: based on the production information of employees: for example, the number of hours worked in a certain day, the model and quantity of parts produced.
3) quality management: based on the automatic image size measuring instrument, the automatic detection of the first and the spot check is realized, and the automatic detection of different precision is realized.
4) analysis and decision making of big data: including capacity analysis, defective products and waste management, traceability system and personalized customization.
conclusion
A lot of people will say, now the enterprise even industry 3.0 or even 2.0 are not done, how to do industry 4.0? Indeed, industry 4.0 is still being explored, and there is no mature solution for each industry. But as a national strategy, China has proposed made in China 2025. As an enterprise with foresight and conditions, especially the enterprise that expects to win the future market, it must make rapid layout through early investment in order to win the future market. Industry 4.0 is the future layout, we must choose the appropriate entry point and implementation method. What the enterprise needs to do is to carry out 2.0, 3.0 and 4.0 at the same time, and aim for 4.0.